A modern manufacturing line is designed to deliver a highly reliable and ever-increasing performance process.
The performance and the reliability of the manufacturing process is to be kept under control by properly designed in-line and off-line inspection gages.
Inspection stations are usually foreseen at the end of each machining operation to perform sampling inspection or for tool set-up verifications at tool change.
MG is the right partner for off-line inspection stations properly designed to fit the needs of the customer.
- Ergonomic inspection tables provided with custom made nests for the gaging units.
- Standard and/or customized attribute gages.
- Standard and/or customized variable gages connected to indicators or to SPC computer.
- Dog-houses able to check parameters using the same references of the machine tool.
- Accessories for part handling like turning tables or rollover devices.
|
|
Typical checks
- presence, size and depth of holes
- size of keyway seats
- chamfer diameters by measuring chamfer depth
- internal and external diameters
- integrity and depth of threaded holes
- true position of holes to machining references
- location of surfaces to machining references
- depth of bores to machining references
- shape profile errors
Typical parts
- cylinder block
- cylinder head
- transmission and gear housing
- pump housing
|
All the gauges can be supplied with different shape and dimension, according to International Standards (DIN, ANSI, etc. ..) or to Customer’s requirements.
For all the gauges we can supply:
- manufacturing drawings
- calibration certificates
- validation test
- Instruction and User Manuals
Upon request we can provide a “guide sequence” for the connect use of the gauges synoptic panel, dedicated software, etc. …
|
|
|
Go – No Go plain gages
Go – No Go dia-depth "combi" plug
GO – NO GO diameter-depth combination gage is capable of checking two features at the same time: diameter and depth.
Flush-Pin
The flush pin gage provides a way to measure chamfers diameters by measuring chamfer depth.
Variable depth-plug
To check a hole depth, the reading is done by means of a dial indicator. The gage has a master to zero-set the gage.
Variable Plug Gages
The reading is done by means of a dial indicator. The gage has a master to zero-set the gage.
Variable Plug Gages
The reading is done by means of a probe hooked to a computer box. The gage has a master to zero-set the gage.
Special Multi-Level Plugs
Special multi-level hand gages for bores measurement.
Run Out or Sweep Gage
The gage checks run-out of the outer diameter in respect to a mechanical reference.
Special Run–Out Spindle
Special hand gage for valve seat run-out inspection.
Pneumatic Gages
Single- and multi-level air plug for bore measurement.
Pneumaic Snap
Air gage for OD (outer size) measurement.
Dog House Gages
The dog house gages are used to check:
- Positional tolerances
- Locations
of part features with respect to the workpiece machining references or generally with respect to some “datums”.
Generally they consist of a:
- Load/unload station
- Gauging station with clamps
- Functional pins or variable gages
|
|
|
Lay-on Gages The check performed by lay-on gages are similar to checks made with a dog house, but in this case the gage is placed on the workpiece, while the workpiece is loaded on a proper part handling device like rollover units or similar.
|
|
Catalog:
Project Gaging Integration
file .pdf (1304 Kbyte) - download